How To: Install split-core AC CTs

Steps and tips to install split-core AC CTs for your eGauge installation

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AC split-core CTs measures the amperage of a conductor on an AC (alternating current) system. Combined with voltage measurements, this allows calculation of power and energy values. AC CTs provided by eGauge are split-core, meaning they can be wrapped around a conductor instead of having to disconnect the conductor and feed it through the CT.

eGauge supports a variety of  split core CTs that are available with standard 1% accuracy or 0.5% accuracy for revenue grade applications. Visit our webstore for more details.

Follow the steps in this article to properly install split-core CTs for your eGauge. 

Prerequisites

Caution!

To reduce risk of electric shock, open or disconnect circuits from the power distribution system (or service) of the building before installing or serving CTs.

 

 

  • Before beginning be sure to read all documentation and/or inserts that were included with your CTs.
  • CTs purchased from eGauge will be compatible with your meter. If you purchased CTs from another source, check that they are compatible by reading our FAQ topic on CT compatibility.
  • Supported CTs not purchased from eGauge Systems may not come equipped with 2-pin CT plugs. If needed, they can be purchased from our web store.

Instructions

Step 1: Open the CT by gently releasing the latch and then opening the CT wide enough to position over the conductor to be monitored. Do not touch the core surface inside where the CT opens. Any oils or debris in that area worsens accuracy.

Do not touch the polished CT core surface

 

Step 2: Slide the CT over the conductor of the circuit to be measured. 

CT direction matters! Refer to the chart below, or the CT compatibility list for guidance on positioning the CT.

 

CT Brand & Label

Orientation for + readings

eGauge Systems ECSxx-xxx (CTid)     Arrow same direction as power flow
CCS ACT-xxxx-xxx-C06 Sticker against direction of power flow
AccuEnergy AcuCT-3135R-xxxx:333     Arrow same direction as power flow

 

Step 3: Close the CT by engaging the latch. Verify that the CT is fully closed by firmly squeezing together the top and bottom parts of the CT.

When a CT is not fully closed the clip will not lay flush against the CT:

Example: Partially open CT latch

When a CT is fully closed the two halves of the split-core CT will make good contact and the clip should lay flat against the side of the CT as shown:

Example: Fully closed CT latch

 

Step 4:  If the CT fits so tightly around the conductor that it needs to be forced close, the CTs should be replaced with a CT with a larger opening. The CT should fit easily around the monitored conductor.

ECS09-80 installed on a sub-panel feeder with the arrow oriented in the same direction as primary power flow. 

 

Step 5: Secure the CT to the conductor with a cable tie (optional).

Step 6: Route the twisted pair wires of the CT to the meter such that they do not directly contact live terminals or bus bars.

Step 7: Plug the 2-pin terminal at the end of the twisted pair wires into an unused port on the meter lining up the black and white leads with port markings as shown below:

CT leads plugged into eGauge meter sensor ports

Hint:

Be sure not to bridge the 2-pin CT connectors between two different ports.  This will result in inaccurate readings.

 

 

Step 8: Using a handheld volt meter, verify CT phasing by taking a voltage reading between the monitored conductor and the eGauge AC Voltage ports. Check L1, L2 and L3 and make a note of the CT port used and the voltage port where you see a 0 VAC reading between points as shown in the graphic below.

Step 9: Record the eGauge sensor port used, CT model and Amp rating as well as the monitored load and phase verified in the previous step for reference. This information will be needed later for proper meter configuration. Use the Installation information pages in the back of the manual or create your own spreadsheet to record this information.

Example:

Sensor port#

CT Model

Phase

Measured item

1 ECS09-50 L1 Common area lights
2 ECS20-100     L2 Kitchen outlets
3 ECS09-50     L1 Basement outlets

Extending AC CT Leads

If AC CT leads must be extended, please follow these guidelines:

Troubleshooting and Tips

  • Tip:  CT orientation direction matters, be sure to orient CTs consistently. Direction will affect polarity.
  • Tip: If CTs do not close easily and need to be forced onto the conductors, they should be replaced with a larger CT.  CTs that are too tight will not read correctly.

 

Additional Resources

Documents & Downloads

  • Refer to individual product pages in the webstore for spec sheet & insert downloads
 
 

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